MACHINERY & SOLUTIONS FOR A WIDE RANGE OF STEEL FABRICATION SCENARIOS
LOW VOLUME HIGH MIX ➤ HIGH VOLUME LOW MIX ➤ HIGH VOLUME HIGH MIX
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STRUCTURAL PROJECTS IN TIME & UNDER BUDGET
For steel structures involving even a little complexity, fabrication costs per ton of parts are usually high when producing at low-medium volumes. |
AUTOMATING STEEL FABRICATION
Millions of tonnes of steel parts are produced every year in developing countries to cater the ever growing need in Infrastructure & Construction, Energy and Industrial sectors. |
SHOPFLOOR AUTOMATION
- Better production flow management. - Eliminate bottlenecks - Reduce operating costs - Efficient material handling cycles. |
To stay competitive, costs and time should be taken seriously!
our range of automation for structural steel profiles
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Automatically punch distortion free holes on long pieces of metal tubing. Using proprietary punch & die tooling techniques.
Metalman has developed CNC Tube Punching Machines that can be programmed to punch distortion free hole patterns in steel tubing. - Retail Display & Storage Racks - Frames, Home & Office Furniture, - PEB, construction & Hand Rails, - Heat Exchanger & HVAC tubing - Manifolds, Gas grills & Burners. |
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Automatically punch holes & slots on all sides of heavy structural steel. Saves time & minimizes handling.
Can be programmed to punch multiple sides of structural steel in one go, without actually rotating and re processing all over again. Applications: -Commercial storage & Racking -Heavy Steel construction & PEB. -Heavy frames, Bridges, Barriers -Elevation, Roofs, structures. |
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Can be programmed to cut ready-to-weld parts from thick metal plates from 3mm to 25mm. Holes with 0.5mm can be archived with TRUEHOLE technology on plasma.
Timely delivery of projects This workhorse can run 24 hours a day to cut complex flat metal parts for continuous supply to the welding team parallelly. Applications: - Vertical car parking systems. - Heavy Steel construction & PEB. - Heavy frames, Bridges, Barriers - Automobile & after market parts. - Any metal body ,Storage, Racks. |
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Can be programmed to cut ready-to-weld parts from thick metal plates from 3mm to 25mm. Holes with 0.5mm can be archived with TRUEHOLE technology on plasma.
Timely delivery of projects This workhorse can run 24 hours a day to cut complex flat metal parts for continuous supply to the welding team parallelly. Applications: - Vertical car parking systems. - Heavy Steel construction & PEB. - Heavy frames, Bridges, Barriers - Automobile & after market parts. - Any metal body ,Storage, Racks. |
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Ability to cut ready to weld parts in a uni-step process saving cost and time. Cutting is done using plasma or oxy-fuel methods. No drill/punch
o internal features like holes and slots of any size/shape can be made without changing tool & die. o Cut-to-length, complex end-cuts like notches, saddles for precise geometric fits can be made. (weld intersection cuts) |
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The backbone of the Indian steel fabrication industry, Manual press with latest technology upgrades
- Hydraulic operated device. - Proprietary Tool & Die assistance. - ID Mandrel & handing mandrel rod - Electronic Stroke control sensor. - Air wedge die (dimple free holes) - Auto positioning slider (optional) - Auto lubrication & Safety stop. |
CNC STEEL FABRICATION SOLUTIONS FOR MODERN SHOP-FLOORS. ⌴LH𝙸 ▢⭖◎▭⬡
Complexity in a fabrication process can be anything from complexity of the part design which results in slow production, inefficient cutting and machining processes or inefficient material handling.
Our machinery and engineering support together gives shop-floors the ability to process metal in a way that allows quick completion of projects at a much lower cost.
Complying with the requirements of both traditional steel fabricators and all types of industry requiring detailed components in steel, we quickly develop the most cost effective & optimal metal cutting solution for unique shop-floor and project needs.
TUBE & PIPE PROCESSING UNITS- [3D PROFILING] |
Capable of producing ready to weld parts in a uni-step process, these units can save clients hours of additional fabrication work, resulting in a reduction of manufacturing cost and time. Cutting is done using plasma or oxy-fuel methods to perform end-to-end fabrication on round & square tubes, pipes, roll-formed channels etc.
CUTTING CAPABILITIES : o Unlike simple cut-to-length, complex end-cuts like notches, saddles for precise geometric fits can be made. ( intersection cuts for welding) o In the same setup, internal features like holes and slots of any size/shape can be made without changing tools & die. |
Capable of (pre-processing of steel strip) making complex and irregular internal cut patterns like holes, at very high speeds on a continuous steel coils. This cutting unit can be added to any existing roll-forming line to perform secondary operations at line speeds near to maximum rolling speed.
CUTTING CAPABILITIES : o The plasma cutting technology can help make internal cuts with any dimension/shape and at any location on the material. o Complex and irregular patterns are possible while maintaining high line speeds. o If parts require steel strips/blanks to be rolled, Pre-cutting/Pre-notching can be performed. |